TC4厚板大型壳体构件精密热压成形工艺研究

    Research on Precision Hot Pressing Technology of TC4 Titanium Alloy Thick Plate Large Shell

    • 摘要: 厚板大型壳体作为船舶等装备的关键承压部件,其精密成形是制造领域的难点。以TC4钛合金厚板大型壳体的典型分段构件——瓜瓣为研究对象,针对其热压成形过程中的回弹控制难题,采用热压成形工艺开展高精度技术研究。基于厚板厚向非均匀性特征及高温应力松弛行为,建立分层应变补偿与应力松弛本构模型,采用Abaqus软件对瓜瓣热成形-应力松弛-回弹全过程进行有限元模拟。模拟结果表明,成形温度为850℃、应变速率为0.01 s-1、应力松弛保压时间为900 s时,瓜瓣的形状公差控制在±2 mm,有效解决了TC4厚板大型壳体件精密成形的问题。并对瓜瓣进行了试制,发现有限元模拟结果总体趋势与试验结果一致,验证了该有限元模拟的可行性和准确性。

       

      Abstract: As key pressure-bearing components of ships and other equipment, the precise forming of thick plate large shells is a difficult point in the manufacturing field. Taking the typical segmented component of the TC4 titanium alloy thick plate large shell-the melon petal as the research object and aiming at the springback control problem during its hot pressing forming process, the hot pressing forming process was adopted to carry out for high-precision technology research. Based on the thick-direction non-uniformity characteristics of the thick plate and the high-temperature stress relaxation behavior, a hierarchical strain compensation and stress relaxation constitutive model was established. The entire process of hot formingstress relaxation-springback of the melon petal segment was simulated by using Abaqus software. The simulation results demonstrate that under forming temperature of 850 ℃, strain rate of 0.01 s-1, and the stress relaxation holding time of 900 s,the shape tolerance of the melon petal segment is controlled within ±2 mm, successfully addressing the precision forming difficulties of TC4 thick plate large shell. And trial production of the melon petal was carried out, it is found that the overall trend of the finite element simulation results is consistent with the test results, verifying the feasibility and accuracy of the finite element simulation.

       

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