Q690高强钢板低预热温度GMAW试验研究

    Study on GMAW Test of Q690 High Strength Steel Plate with Low Preheating Temperature

    • 摘要: 针对25 mm厚Q690高强钢板冷裂纹敏感性高、焊前预热温度偏高造成制造成本增加的工程问题,基于经验公式与理论分析开展低预热条件焊接性研究。采用铁研试验、插销试验评价钢板冷裂纹敏感性,结合模拟焊接热影响区连续冷却转变规律,开展熔化极气体保护焊对接焊接工艺评定,对焊接接头的显微组织、力学性能进行系统表征。理论计算得到该钢板防止冷裂纹的最低预热温度为34~35℃。35℃下铁研试验未出现冷裂纹;插销试验临界断裂应力不低于875 MPa,显著高于母材屈服强度。低预热对接接头经无损检测无焊接缺陷,接头抗拉强度、侧弯、-20℃冲击、硬度等指标均满足标准使用要求;多层多道焊接的热循环可实现过热区晶粒显著细化。研究表明,25 mm厚热轧控冷工艺态Q690高强钢板具备低预热(35℃)焊接可行性。

       

      Abstract: Aiming at the engineering problems of high cold cracking susceptibility of 25 mm thick Q690 high strength steel plate and increased manufacturing cost caused by excessive preheating temperature before welding, the weldability under low preheating conditions was investigated based on empirical formulas and theoretical analysis. The Tekken test and implant test were adopted to evaluate the cold cracking susceptibility of the steel plate. Combined with the simulated heat affected zone continuous cooling transformation (SH-CCT) characteristics, gas metal arc welding (GMAW) butt welding procedure qualification was carried out, and the microstructure and mechanical properties of the welded joints were systematically characterized. The theoretically calculated minimum preheating temperature for preventing cold cracks of the steel plate is 34 ℃-35 ℃. No cold cracks were observed in the Tekken test at 35 ℃. The critical fracture stress obtained from the implant test is no less than 875 MPa, which is markedly higher than the yield strength of the base metal. Non destructive testing reveals no welding defects in the low preheating butt welded joint. Indicators including tensile strength, side bend performance, impact toughness at -20 ℃ and hardness of the welded joint all meet the standard service requirements. The thermal cycles during multi pass welding can achieve significant grain refinement in the coarse grained heat affected zone. The research demonstrates that the 25 mm thick thermomechanical control processed Q690 high strength steel plate is feasible for welding under low preheating condition (35 ℃).

       

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