磨削烧伤电磁检测技术的研究现状与展望

    Research Status and Prospect of Electromagnetic Detection Technology for Grinding Burn

    • 摘要: 磨削烧伤是金属零部件制造领域常见的表面损伤形式之一,烧伤区域特性变化会降低工件的运行稳定性与服役安全性。酸蚀法、金相法等传统检测手段存在破坏试件、定量难度大和易造成环境污染等问题,多用于实验室抽样检测,无法应用于工业现场批量检测。电磁无损检测具有无损、高效和精确较高等优势,已成为磨削烧伤现场检测的前沿方法。本文系统总结了磨削烧伤的形成机理,综述了电磁检测技术在磨削烧伤领域中的应用,介绍了涡流法、磁巴克豪森法和漏磁法等典型电磁无损检测技术的基本原理,深入探讨了不同电磁检测方法的适用范围及限制因素,揭示了磨削烧伤电磁检测技术存在的问题,并展望了其发展趋势。

       

      Abstract: Grinding burn is one of the common forms of surface damage in the field of metal parts manufacturing, and property changes in the burned zone reduce the operational stability and service safety of the workpiece. Traditional detection approaches such as acid etching method and metallographic method were found to suffer from specimen destruction, difficult quantitative evaluation and environmental pollution and other problems. These methods are mostly used in laboratory sampling test and can not be applied to industrial field large-volume testing. Electromagnetic non-destructive testing has become a frontier method for industrialized detection of grinding burn by virtue of its non-destructive, accurate and efficient advantages. The formation mechanism of grinding burn was systematically summarized, and the applications of electromagnetic detection technologies for grinding burn assessment were comprehensively reviewed. The fundamental principles of typical electromagnetic non-destructive testing technologies such as eddy current method, magnetic barkhausen method and magnetic leakage method were introduced. The applicable ranges and limiting factors of various electromagnetic detection methods were thoroughly discussed. The existing challenges of electromagnetic detection technologies for grinding burn were identified, and their future development trends were prospected.

       

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