Abstract:
During long-term high-temperature operation of solid oxide fuel cell(SOFC) stacks, battery performance degradation occurs due to high-temperature oxidation of SUS430(ferritic stainless steel) metallic interconnects and Cr volatilization-induced cathode poisoning. To address this problem, the Cu-La co-doped MnCo
2O
4 spinel powders were synthesized by a sol-gel method. A MnLa
0.02Co
1.58Cu
0.4O
4(MLCCu) spinel coating was deposited on SUS430 alloy through a dip-coating process, the effects of Cu-La co-doping on the coating’s oxidation resistance and electrical conductivity were systematically investigated. The results show that the MLCCu exhibits a single-phase spinel structure, Cu/La co-doping enhances the crystallinity of MLCCu powder and the thermal stability of the coating. The interface micro-morphology and cross-sectional elemental mapping reveal a 1 μm ultrathin Cr
2O
3 layer in MLCCu-coated alloy, demonstrating effective suppression of Cr diffusion and oxide layer growth. Compared with MC coated alloy samples, the MLCCu-coated alloy samples have lower oxidation rate, area-specific resistance and impedance activation energy. The synergistic effect of La and Cu doping significantly increases the density of Mn-Co spinel coating and improves the high temperature oxidation resistance and electrical conductivity of the alloy matrix.