面向增材制造的数字孪生应用与发展

    Application and Development of Digital Twin for Additive Manufacturing

    • 摘要: 增材制造的产品质量与生产效益问题长期制约其产业化发展。数字孪生技术通过虚实交互与数据驱动为工艺优化与质量控制提供了新范式。以总结数字孪生在增材制造中的实施方法为目标,系统梳理了数字孪生的概念演变、核心要素及研究进展。首先,阐释了增材制造工艺特性与数字孪生技术的协同潜力;其次,从模型(几何、物理、行为和规则)与数据两大核心要素出发,分析了数字孪生系统构建的关键路径;最后,聚焦监控、预测、决策与控制四大核心功能,总结了现有技术在多尺度仿真、实时监测及智能调控中的突破与局限,提出了未来的发展方向。

       

      Abstract: The long-standing problems of product quality and production efficiency in additive manufacturing have persistently hindered its industrial-scale development. Digital twin technology offers a new paradigm for process optimization and quality control through virtual-physical interaction and data-driven approaches. This paper aimed to summarize the implementation methods of digital twins in additive manufacturing, the conceptual evolution, core elements, and research progress were systematically reviewed. Firstly, the synergistic potential between the characteristics of additive manufacturing processes and digital twin technology was elucidated. Secondly, from the two core elements of models (geometric, physical, behavioral, and rule-based) and data, the key pathways for constructing digital twin systems were analyzed. Finally, focusing on the four core functionalities of monitoring, prediction, decision-making, and control, the breakthroughs and limitations of existing technologies in multi-scale simulation, real-time monitoring, and intelligent regulation were summarized, and future development directions were proposed.

       

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