镍基合金过渡层对40Cr钢表面激光熔覆铝青铜涂层组织与耐磨性的影响

    Effect of Nickel-based Alloy Transition Layer on Microstructure and Wear Resistance of Laser Cladding Aluminum Bronze Coating on Surface of 40Cr Steel

    • 摘要: 为克服熔覆过程中钢/铜界面渗透,避免界面缺陷及提高涂层耐磨性能,利用激光熔覆在40Cr基体上制备镍合金过渡层/铝青铜梯度涂层,探究过渡层和激光功率对铝青铜涂层的显微组织与耐磨性的影响。研究表明,无过渡层的铝青铜涂层由以Al为主要固溶元素的α相(FCC)和含Fe量较高的κ相(BCC)组成。而含过渡层的铝青铜涂层是以Ni为主要固溶元素的α相(FCC)、Cu-Ni相和含Cr量较高的κ相(BCC)组成。无过渡层的铝青铜涂层平均表面硬度均较低(最高值为167 HV0.2),含过渡层的铝青铜涂层表面硬度有明显提升,在800 W功率下制备的铝青铜平均表面硬度为283 HV0.2,在干摩擦试验(5 N载荷)下有较低的磨损率,涂层磨损率降低至210×10-12 m3/(N·m),摩擦系数为0.3。引入镍基过渡层影响铝青铜涂层的显微组织结构,第二相强化作用和固溶强化作用更显著,涂层耐磨性提高。

       

      Abstract: In order to overcome the penetration of the steel/copper interface during the cladding process, avoid interface defects, and improve the wear resistance of the coating. A nickel-based alloy transition layer/aluminum bronze gradient coating was prepared on 40Cr matrix by laser cladding. The effects of transition layer and laser power on the microstructure and wear resistance of the aluminum bronze coating were explored. The aluminum bronze coating without a transition layer consists of an α phase (FCC) with Al as the main solid solution element and a κ phase(BCC) with a high Fe content. In contrast, the aluminum bronze coating with a transition layer is composed of an α phase(FCC) with Ni as the main solid solution element, a Cu-Ni phase, and a κ phase(BCC) with a high Cr content.The average surface hardness of the aluminum bronze coatings without a transition layer is relatively low(the highest value was 167 HV0.2), while the surface hardness of the aluminumbronze coatings with a transition layer is significantly improved. The average surface hardness of the aluminum bronze prepared at a laser power of 800 W is 283 HV0.2. Under the dry friction test with a load of 5 N, the wear rate of the coating is reduced to 210×10-12 m3/(N·m), and the friction coefficient is 0.3. The introduction of the nickel-based transition layer affects the microstructure of the aluminum bronze coating, and the second phase strengthening effect and solution strengthening effect are more significant, and the wear resistance of the coating is improved

       

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