铜铝电缆电磁脉冲焊接接头盐雾腐蚀行为研究

    Corrosion Behavior of Electromagnetic Pulse Welded Cu-Al Cable Joints under Salt Spray Environment

    • 摘要: 电力系统中存在大量的铜铝过渡接头,其耐久性关乎电力系统能否长期安全运行。通过对铜铝电缆电磁脉冲焊接接头进行中性盐雾腐蚀试验和电化学腐蚀试验,揭示了焊接接头的性能退化规律和腐蚀机理。电化学腐蚀结果表明,铜铝电缆过渡接头具有较低的腐蚀电位和较高的腐蚀电流,与母材相比,耐腐蚀性较差。中性盐雾腐蚀结果表明,随着时间的增加,接头的极限拉伸载荷几乎呈线性下降,接头的接触电阻几乎呈线性增加,拉伸断裂方式均为铝绞线断裂。在中性盐雾环境下,铜铝电缆脉冲电磁焊接接头主要在搭接区域内发生电化学腐蚀,最初发生于半封闭锲口内,随着腐蚀产物的堆积,电化学腐蚀转移至铜管端口处,作为阳极的铝绞线发生严重腐蚀形成腐蚀坑,从而导致外径进一步缩小。铜铝电磁脉冲焊接接头由于搭接区的存在,保护了焊缝区,因此焊接接头焊缝区的耐腐蚀性能要优于搭接区的。

       

      Abstract: The durability of numerous Cu/Al transition joints in power systems is critical for long-term operational safety. Cu/Al calde electromagnetic pulse welded joints were investigated, and the neutral salt spray and electrochemical corrosion tests were carried out in this study to reveal the performance degradation law and corrosion mechanisms of the welded joints. Electrochemical results reveal that the transition joints exhibit lower corrosion potential and higher corrosion current compared to the base materials, indicating inferior corrosion resistance. Neutral salt spray tests demonstrate that the ultimate tensile load of the joints decreases nearly linearly with aging time, while the contact resistance increases linearly. Tensile fractures consistently occur in the aluminum stranded conductors. In the neutral salt spray environment, the electrochemical corrosion primarily initiates in the overlapping region, starting within the semi-enclosed wedge area. As corrosion products accumulate, the corrosion shifts to the copper tube's port, where the aluminum strands, acting as the anode, undergo severe corrosion, forming pits and reducing the outer diameter. The overlapping zone of the Cu-Al electromagnetic pulse welded joint protects the weld seam, resulting in superior corrosion resistance in the weld region compared to the overlapping area.

       

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