热轧高速钢复合轧辊热力耦合行为分析及疲劳寿命预测

    Thermal-mechanical Coupling Behavior Analysis and Fatigue Life Prediction of Hot Rolled High-speed Steel Composite Rolls

    • 摘要: 周期性温度载荷引发的温度梯度及热应力是导致热轧工作辊热疲劳失效的主导因素。本研究基于实际热轧工况,建立弹塑性有限元模型,系统分析了高速钢工作辊的温度场与热应力场演化规律,探讨了轧制参数(包括工作辊初始温度、带钢轧制温度及轧制速度)对热力耦合行为的影响机制,并采用考虑多轴应力效应的Manson-Coffin公式预测了工作辊的热疲劳裂纹萌生寿命。研究结果表明:数值仿真模型可准确预测工作辊的温度场与应力场分布特征;轧制参数对工作辊的热力耦合行为具有显著调控作用;基于不同疲劳参数估算方法得到的轧辊热疲劳裂纹萌生寿命为Nf=8874次循环。

       

      Abstract: Periodic thermal loads-induced temperature gradients and thermal stresses are the dominant factors leading to thermal fatigue failure of hot rolling work rolls. In this study, an elastoplastic finite element model based on actual hot rolling conditions was established to systematically analyze the evolution of temperature and thermal stress fields in high-speed steel work rolls. The influence mechanisms of rolling parameters (including initial work roll temperature, strip rolling temperature, and rolling speed) on the thermo-mechanical coupling behavior were investigated. The Manson-Coffin formula, considering multiaxial stress effects, was employed to predict the thermal fatigue crack initiation life of the work rolls. The results demonstrate that the numerical simulation model can accurately predict the distribution characteristics of the temperature and stress fields in the work rolls. The rolling parameters significantly regulate the thermo-mechanical coupling behavior of the work rolls. The fatigue crack initiation life of the work rolls, estimated using different fatigue parameter methods, is Nf=8874 cycles

       

    /

    返回文章
    返回