K4648镍基高温合金光谱分析控制样品的质量控制

    Quality Control of Spectral Analysis Control Sample of K4648 Nickel-based Superalloy

    • 摘要: 采用真空感应炉和熔模精铸进行K4648镍基高温合金光谱分析控制样品制备。为提升控制样品品质,采用了高温精炼、低温充型的熔炼工艺,以及按顺序凝固的浇注系统,使用了分步式均匀化热处理工艺。对制备的控制样品坯料进行X射线探伤、微观组织观察、能谱分析、合金元素均匀性检验。结果表明:制备的K4648铸造镍基高温合金样块结构完整、致密,显微组织细小,合金元素分布均匀,满足控制样品使用要求。该质量控制工艺简单,可用于其他牌号铸造镍基高温合金控制样品的制备,满足使用火花放电原子发射光谱法进行铸造镍基高温合金化学成分检测的需求。

       

      Abstract: K4648 nickel-based superalloy control samples were prepared by vacuum induction melting and investment casting. To improve the quality of control samples, a smelting process combining high-temperature refining and low-temperature mold filling and a gating system with sequential solidification were adopted, and a stepwise homogenization heat treatment process was applied. X-ray flaw detection, microstructure observation, energy spectrum analysis and uniformity inspection of alloy elements were carried out for the control sample blanks. The results show that the prepared K4648 cast nickel-based superalloy samples has complete and dense structure, fine microstructure and uniform distribution of alloy elements, meeting the usage requirements of control samples. Moreover, the quality control process is simple and can be used for preparing control samples of other grades of cast nickel-based superalloys, fulfilling the needs for chemical composition detection of cast nickel-based superalloys by using spark discharge atomic emission spectrometry.

       

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