镍钛合金激光选区熔化单道成形表面质量控制及熔池表征

    Surface Quality Control and Pool Characterization of NiTi Alloy Single Track Formed by Selective Laser Melting

    • 摘要: 为探究镍钛合金粉末激光选区熔化的成形规律,获得优异的工艺参数,在不同激光功率和扫描速度组合参数下,对镍钛合金进行了一系列单道成形实验。通过对熔道成形表面及熔池形貌进行表征,系统论述了工艺参数对熔道形成、熔池演化及孔隙形成的影响机制。结果表明,熔池深度、熔道宽度及宽度均匀性均随激光功率增大呈整体增大趋势,随扫描速度增大呈整体减小趋势。在不同工艺参数下,熔池截面轮廓可分为熔合不足、浅碗形、深碗形和匙孔形四类。激光能量密度过低引起熔合不足,能量密度过高引起匙孔效应,这两种情况下的熔池底部均易观测到孔隙缺陷。

       

      Abstract: In order to investigate the forming law of NiTi alloy powders by laser selective melting(SLM) and obtain excellent process parameters, a series of single track forming experiments for NiTi alloy were carried out under different combination parameters of laser power and scanning speed. The influence mechanism of the process parameters on the formation of the molten track, the evolution of the molten pool and the formation of pores was systematically discussed by characterizing the forming surface of the molten track and the morphology of the molten pool. The results reveal that the depth of molten pool, the width and width uniformity of the molten track show an overall increasing trend with the increase of the laser power, and show a decreasing trend with the increase of the scanning speed. Under different process parameters, the cross-section profiles of the molten pool can be divided into four categories: lack of fusion, shallow bowl shape, deep bowl shape and keyhole shape. Too low energy density leads to incomplete fusion, and too high energy density leads to keyhole effect. In above cases, pore defects can be easily observed at the bottom of the molten pool.

       

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