不同保护气氛的GTAW焊接现状及发展

    Current Status and Development of GTAW Welding with Different Shielding Gas

    • 摘要: 保护气体作为钨极气体保护焊(gas tungsten drc welding,GTAW)焊接过程中的关键因素,其选择直接影响电弧形态和电弧热效率,进一步对焊缝成形质量及焊接效率产生深远影响。从介绍不同气体在GTAW焊接中的影响机制出发,发现单一保护气氛存在一定局限性,进而提出混合保护气氛的优势,分类综述二元、三元保护气氛的GTAW焊接数值模拟和实验研究。阐明不同气氛保护对电弧物理性能、接头质量性能、焊缝微观组织的影响规律,并探讨电弧的物理性能影响熔池成形机理。提出综合全面对比电弧性能优劣势,优化保护气氛配比,以提高焊接质量和效率。最后,对未来GTAW混合气体的研究方向进行了展望,并强调开发低成本、高性能的新型三元保护气体的重要性,以适应更广泛的焊接需求和应用场景。

       

      Abstract: The selection of shielding gas as a key factor in GTAW welding process affects the arc morphology and arc thermal efficiency, which further has a profound impact on the quality of weld formation and the welding efficiency. The influence mechanism of different gases in GTAW welding were introduced firstly, and it was found that single shielding gas exhibited limitations, then the advantages of the mixed shielding gas were presented, and then the numerical simulation and experimental study of GTAW welding with binary and ternary shielding gases were taxonomic reviewed. The influence of different atmosphere protection on the physical properties of arc, joint quality and microstructure were clarified, and the mechanism of the physical properties of the arc affecting the forming of the molten pool is further discussed. Comprehensively comparison of the advantages and disadvantages of arc performance, and optimization of the shielding gas ratio to improve welding quality and efficiency were proposed. Finally, the review provided an outlook on the future direction of research on GTAW gas mixtures, importance of developing new low cost, high performance ternary shielding gases which meet a wider range of welding needs and the application scenarios were further emphasized.

       

    /

    返回文章
    返回