不同热处理制度对ZG40CrNi2Mo大型齿轮钢显微组织和力学性能的影响

    Effects of Different Heat Treatment on Microstructure and Mechanical Properties of ZG40CrNi2Mo Large Gear Steel

    • 摘要: 为了获得ZG40CrNi2Mo大型齿轮钢的最优热处理制度,采用扫描电镜、硬度计、冲击试验机等研究了经不同热处理制度处理后的显微组织、宏观硬度和冲击性能。结果表明:淬火处理后,ZG40CrNi2Mo钢的显微组织为板条马氏体,随着淬火温度升高,晶粒尺寸由5~15 μm上升至15~25 μm,且出现奥氏体晶粒异常长大,硬度则呈现先升高后降低的趋势;当淬火温度为840℃时,晶粒细小且均匀,此时冲击韧性较高,为65 J。经560℃回火后,显微组织呈回火马氏体特征,且随着回火温度升高,硬度下降,冲击韧性变好;当回火温度为660℃时,冲击功最高,为76 J,此时硬度为281 HBW,满足大型齿圈的性能要求。综上,ZG40CrNi2Mo大型齿轮钢的最佳淬火和回火温度分别为840℃和660℃。

       

      Abstract: To obtain the optimal heat treatment system for ZG40CrNi2Mo large gear steel,the microstructure, mechanical properties and impact toughness of the ZG40CrNi2Mo steel after heat treatment were studied by SEM, hardness tester and impact testing machine. The results show that the microstructure of the ZG40CrNi2Mo steel is lath martensite after quenching. With the quenching temperature increasing, the hardness increases first and then decreases, the grain size increases from 5 μm-15 μm to 15 μm-25 μm, and the austenite grain grows abnormally. When the quenching temperature is 840 ℃, the grains are fine and uniform, and the steel exhibits relatively high impact toughness of 65 J. After tempering at 560 ℃, the microstructure exhibits the characteristics of tempered martensite. With the tempering temperature increasing, the hardness decreases and the impact toughness improves. When the tempering temperature is 660 ℃, the impact energy is up to 76 J and the hardness is 281 HBW, which can meet the performance requirements of large gear rings. In summary, the optimum quenching and tempering temperatures for ZG40CrNi2Mo large gear rings are 840 ℃ and 660 ℃, respectively.

       

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