17-4PH螺栓激光刻字处腐蚀原因分析

    Cause Analysis on Corrosion at 17-4PH Bolt Laser Inscription Area

    • 摘要: 17-4PH(0Cr17Ni4Cu4Nb)钢为马氏体型沉淀强化不锈钢,具有高强度、良好的韧性以及较好的耐蚀性。17-4PH六角头螺栓在服役使用较短时间后发现打标刻字位置存在红褐色疑似锈蚀现象。试验结果表明,故障螺栓腐蚀现象主要集中在激光刻字处,腐蚀产物为泥纹花样铁的氧化物。对比分析不同批次新螺栓与故障螺栓发现,故障螺栓刻字处呈现光滑的熔融特征形貌,而其他批次新螺栓刻字处为与正常钝化表面相同的粗糙形貌;不同批次新螺栓与故障螺栓显微组织特征一致,基体显微组织为正常板条马氏体,而螺栓激光刻字处均存在白亮层。经EBSD表征发现,螺栓激光刻字处白亮层组织有少量区域发生相转变形成了奥氏体,并且形成了极细小等轴晶粒。通过模拟对比试验,对比先激光刻字再表面处理以及先表面处理再激光刻字两种制造工序宏微观形貌以及化学成分,发现先表面钝化后激光刻字的试验件表面显微特征形貌与故障件一致,并且存在相似的含有腐蚀性元素的附着物,可证实故障螺栓确实是因实际制造工序与标准工序不符,先表面钝化后进行激光刻字导致表面出现腐蚀现象。

       

      Abstract: 17-4PH(0Cr17Ni4Cu4Nb) steel is a martensitic precipitation strengthening stainless steel with high strength,good toughness and preferable corrosion resistance. During the inspection, it was found that there was red-brown suspected corrosion at the laser inscription of the installed 17-4PH hexagonal head bolt. The results show that the corrosion phenomenon of the fault bolt is mainly concentrated at the laser inscription, and the corrosion product is iron oxide with mud pattern. By comparing and analyzing new bolts and fault bolts, it is found that the fault bolt inscription shows a smooth melting characteristic morphology, while the other new bolt inscription shows the same rough morphology as the normal passivation surface. The microstructure characteristics of new bolt and fault bolt are consistent: the matrix is normal lath martensite, and there is a white bright layer at the laser inscription of the bolt. It was found by EBSD characterization that a small number of areas in the white layer of the bolt inscription transform into austenite, and extremely fine equiaxed grains were formed.Through simulation experiments, the macro/micro morphology and chemical composition of the two manufacturing processes bolts(laser inscription before surface treatment, and surface treatment before laser inscription) were compared. It is found that the surface morphology of the test bolts with surface treatment before laser inscription is consistent with that of the fault bolts,and there are similar attachments containing corrosive elements. It can be verified that the fault bolt is indeed due to the fact that the actual manufacturing process does not conform to the standard process, the surface is passivated first and then laser inscription leads to corrosion on the surface.

       

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