H型钢感应加热过程的数值模拟分析

    Numerical Simulation Analysis of Induction Heating Process of H-shaped Steel

    • 摘要: 利用感应焊接技术焊接H型钢时,产生的感生电流聚集到由H型钢翼板和腹板形成的焊接V形角区域并加热翼板和腹板边缘,在挤压辊的配合下完成焊接。其中,V形角受热的均匀性将直接影响焊接质量。因此,获得精准的H型钢感应加热三维焊接热源形貌和演变规律是提升H钢焊接质量的前提。本文采用动态指针赋值的方法完成了H型钢动态感应加热模拟,分析了H型钢动态感应加热时焊接区域电磁场和温度场的规律。结果表明,动态感应加热时,H型钢焊接V点处腹板的焊接温度(1150~1450℃)长度大于翼板的焊接温度长度;H型钢翼板处的磁感应强度、涡流大小均大于腹板处,且腹板各节点受到的尖角效应较小;加热焊接速度越快,V形角处的温度会越低,但温度均匀性增加。最后进行实验验证,通过选取关键点的实验数据与模拟数据进行对比,验证了H型钢感应焊接技术的可行性。

       

      Abstract: When H-shaped steel is welded by induction welding technology, the induced current is gathered to the V-shaped angle area formed by H-shaped steel wing plate and web plate, and the wing plate and the edge of web plate are heated, and the welding is completed with the cooperation of extrusion rolls. Among them, the uniformity of V-shaped angle will directly affect the welding quality. Therefore, obtaining accurate morphology and evolution law of H-shaped steel induction heating 3D welding heat source is a prerequisite for improving the welding quality of H-shaped steel. A method of dynamic pointer assignment was used to simulate the dynamic induction heating of H-beam steel. The regularity of the electromagnetic field and temperature field in the welding zone of H-beam steel during dynamic induction heating was analyzed. The results show that the welding temperature length (1150-1450 ℃) of the web at V point of H-shaped steel is bigger than that of the wing plate under dynamic induction heating. The magnetic induction intensity and eddy current magnitude at the H-shaped steel wing plate are bigger than those at the web plate, and the sharp angle effect on each node of the web plate is small. The faster the heating welding speed, the lower the temperature at the V-shaped corner, but the temperature uniformity increases.Finally, the experimental validation was performed, and the feasibility of induction welding technology of H-shaped steel was verified by comparing the experimental data and simulated data of selected key points.

       

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