304不锈钢局部干法水下激光填丝L型角焊工艺研究

    Research on Local Dry Underwater Laser Wire Filling L-shape Fillet Welding Process of 304 Stainless Steel

    • 摘要: 以核电站乏燃料水池覆板拐角处缺陷修复为背景,通过局部干法水下激光角焊试验平台,进行了局部干法水下激光填丝多层多道角焊试验。结果表明:与空气环境角焊缝相比,水下角焊缝的成形良好,表面更加光亮,未出现裂纹、咬边等缺陷;在显微组织方面,水下角焊缝的等轴晶减少,与母材交界处胞状晶增多,铁素体以树枝状和板条状形态存在;水下角焊缝显微硬度高于空气角焊缝。结合EDS分析,发现因水的急速冷却导致元素发生偏析,使得组织分布不均匀;水下角焊缝内部附着在奥氏体基体上的铁素体含量少,使得焊缝内部的树枝晶与柱状晶的方向性相似,在一定范围内加剧了点腐蚀的进程;而快速冷却可以形成压应力层,抵消原有的拉应力层,从而减小焊缝的残余应力,又提高了水下焊缝的耐腐蚀性能,在两者共同作用下,水下角焊缝的整体耐腐蚀性与干式角焊缝相近。结果表明:304不锈钢局部干法水下激光填丝角焊所制备的角焊缝满足使用要求。

       

      Abstract: Taking the repair of defects at the corners of the spent fuel pool cladding plate of the nuclear power plant as the background, the local dry underwater laser fillet welding test platform was used to carry out the local dry underwater laser fillet welding test of multi-layer multi-pass fillet welding with filler wire. The results show that: compared with the fillet weld in the air environment, the underwater fillet weld is well formed, with a more bright surface, and there are no defects such as cracks or undercuts; in terms of the microstructure, the equiaxial crystals of the underwater fillet weld are reduced and the cellular crystals at the intersections with the base material increase. The ferrite exists in the form of dendrites and laths; the microhardness of underwater fillet weld is higher than that of air fillet weld. Combined with the EDS analysis, it is found that the rapid cooling of water leads to elemental segregation, making the microstructure distribution not uniform; the ferrite content attached to the austenite matrix inside the underwater fillet weld is small, making the dendritic crystal inside the weld and the columnar crystals have similar directionality, which promotes the pitting corrosion process to a certain extent; and the rapid cooling can form the compressive layer, offsetting the original tensile layer, thus reducing the residual stress of the weld, and increasing the residual stress of the weld, but also improve the corrosion resistance of the underwater weld, under the joint effect of the two, the overall corrosion resistance of the underwater fillet weld is similar to the dry fillet weld. The results show that the fillet weld prepared by 304 stainless steel local dry underwater laser filler fillet welding meets the service requirements.

       

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