Ti2AlNb电流辅助柔性介质成形及模具设计

    Current Assisted Flexible Media Forming of Ti2AlNb and Die Design

    • 摘要: 难变形材料Ti2AlNb电流辅助成形是近年来发展的一种成形方式。对电流辅助柔性介质成形模具进行了设计,采用陶瓷分瓣凹模,金属部分采用304不锈钢。利用模具对Ti2AlNb盒型件进行了成形实验。辅助脉冲直流电源占空比为75%,分步加载电流,最终的加载电流为300 A、加载电压为3.12 V。结果表明:随冲头的下降,柔性介质先充填压实,然后Ti2AlNb板材中部开始自由胀形。随成形力的持续增加,底部逐渐贴膜,侧壁及圆角最终成型,成形件质量良好。本研究可为电流辅助柔性介质成形提供工艺参考。

       

      Abstract: The current assisted forming of Ti2AlNb, a material difficult to deform, is a forming method developed in recent years. The current assisted flexible medium forming mold was designed, and it adopted ceramic split concave dies, and the metal part was made of 304 stainless steel. The mold was used to form Ti2AlNb box part. The auxiliary pulse DC power duty cycle was 75%, step loading current was adopted, the final loading current was 300 A, the loading voltage was 3.12 V.The results show that with the decline of the punch, the flexible medium is filled and compacted at first, and then the middle part of Ti2AlNb sheet begins to expand freely. With the continuous increase of forming force, the bottom is gradually contacted with the lower die, and the side walls and fillets are finally formed, the forming part has good quality. The quality of the forming part is good. The study can provide a process reference for current assisted flexible medium forming.

       

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