5049铝合金钎焊接头相分析与性能研究

    Study on Phase Analysis and Properties of 5049 Aluminium Alloy Brazed Joints

    • 摘要: 选用4047铝合金做钎料焊接5049铝合金板。借助热力学模型预测钎焊过程中金属间化合物的形成规律,利用扫描电子显微镜等分析了不同钎焊温度(590~615℃)、保温时间(5~30 min)下钎焊接头的显微组织,测试了钎焊后合金的剪切强度和显微硬度。结果表明:600℃保温5 min,钎焊接头界面区的金属间化合物为AlFeSi相和Mg2Si相。随着温度提高至610℃、时间延长至30 min,Al15(Fe,Mn)4Si2相和Mg2Si相在钎焊接头中出现。剪切试验表明最佳钎焊参数为600℃保温30 min,剪切强度为40.7 MPa。剪切断口呈撕裂脊形貌,部分晶界呈现光滑断裂面,符合准解理和沿晶断裂特征。

       

      Abstract: 5049 aluminum alloy plates were brazed by using 4047 aluminum alloy as filler metal. The formation rules of intermetallic compounds in brazing process were predicted by means of thermodynamic model. The microstructure of the brazed joints was analyzed at different brazing temperatures(590-615 ℃) and holding times(5-30 min) by using scanning electron microscopy, and the shear strength and microhardness of the alloy were tested after brazing. The results show that the intermetallic compounds at the interface of the joint are AlFeSi phase and Mg2Si phase when held at 600 ℃ for 5 min. As the temperature increases to 610 ℃ and the time extends to 30 min, the Al15(Fe,Mn)4Si2 phase and the Mg2Si phase appear in the brazed joint. The shear tests show that the optimum brazing parameters are 600 ℃ for 30 min and the shear strength is 40.7 MPa. The fracture shows the morphology characteristics of tearing ridges, and some grain boundaries have smooth fracture surfaces, which is consistent with quasi-cleavage and intergranular fracture.

       

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