机械振动频率对铸造A357铝合金的影响

    Effect of Mechanical Vibration Frequency on Cast A357 Aluminum Alloy

    • 摘要: 通过搭建的机械振动台对A357铝合金的铸造凝固过程施加了机械振动,机械振动频率范围为1000~4000 Hz,振幅为10μm。通过观察在不同机械振动条件下制备的试样金相显微组织、扫描电镜图像,分析其组织与性能的差异。结果表明,机械振动能有效地改善A357铸件的微观结构。随着机械振动频率的升高,凝固组织的晶粒尺寸更加均匀和细小,晶粒中的共晶硅逐渐由针状变为纤维状。A357合金的力学性能随着机械振动频率的增加而逐渐提高。在机械振动条件下A357合金的断裂模式为混合型,在断口表面同时出现韧窝及解理台阶。随着机械振动频率的升高,断口表面呈现出韧窝数量逐渐增加,表明合金的韧性随之增强。A357合金在1000、2000、3000和4000 Hz这4种机械振动频率条件下,抗拉强度分别为275.4、281.3、292.7和311.3 MPa,屈服强度分别为235.6、241.1、249.7和264.6 MPa,伸长率分别为2.57%、2.73%、3.37%和4.10%。

       

      Abstract: The mechanical vibration was applied to the casting solidification process of A357 aluminum alloy by a constructed mechanical vibration table with a mechanical vibration frequency range of 1000-4000 Hz and an amplitude of 10μm. The differences in the microstructure and properties were analyzed by observing the metallographic microstructures,scanning electron microscope(SEM) images of the specimens prepared under the different mechanical vibration conditions.The results show that mechanical vibration can effectively improve the microstructure of A357 castings. As the increase of mechanical vibration frequency, the grain size of the solidified microstructure becomes more uniform and finer, and the eutectic silicon in the grains gradually changes from needle-like to fiber-like. The mechanical properties of A357 alloy gradually improves with the increase of mechanical vibration frequency. The fracture mode of A357 alloy under the mechanical vibration condition is a mixed type, with the appearance of both dimples and cleavage steps on the fracture surface. As the increase of mechanical vibration frequency, the number of dimples on the fracture surface gradually increases,indicating that the increase of the alloy toughness. Under four mechanical vibration frequencies of 1000 Hz, 2000 Hz, 3000 Hz and 4000 Hz, the tensile strength of A357 alloy is 275.4 MPa, 281.3 MPa, 292.7 MPa and 311.3 MPa, the yield strength is 235.6 MPa, 241.1 MPa, 249.7 MPa and 264.6 MPa, and the elongation is 2.57%, 2.73%, 3.37% and 4.10%, respectively.

       

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