挤压铸造压力对AlSi17Cu铝合金微观组织和力学性能的影响

    Influence of Squeeze Casting Pressure on Microstructure and Mechanical Properties of AlSi17Cu Aluminium Alloy

    • 摘要: 本研究系统地探讨了挤压铸造过程中挤压压力对AlSi17Cu合金微观组织与力学性能的影响,旨在为工业生产中优化铝合金铸件的加工条件提供理论支持。采用了200 kN液压机,对施加70、100及130 MPa三种不同的挤压压力进行AlSi17Cu合金挤压铸造试验,并对合金的显微组织进行了分析,测定了合金的拉伸性能和硬度等。结果表明,挤压压力的增加对合金的微观组织具有显著影响,在70~130 MPa的压力范围内,初生Si颗粒及共晶Si的尺寸与分布呈现显著变化。随挤压压力从70 MPa增至130 MPa,初生Si颗粒尺寸减小了28.4%,共晶Si颗粒的尺寸减少了50.3%,同时α-Al相的晶粒尺寸亦呈现18.3%的减小。挤压压力的增加能够明显提升合金的强度和硬度,当挤压压力由70 MPa提高到100 MPa时,合金的抗拉强度增加了13.9%,屈服强度提高了22.6%,伸长率和硬度分别提升了19.9%和9.4%。然而,当挤压压力进一步增至130 MPa时,抗拉强度和伸长率略有下降。这表明,挤压压力的增加并非线性地提升合金的力学性能,当超过某一临界压力时,合金的延展性反而下降。

       

      Abstract: The effects of extrusion pressure on the microstructure and mechanical properties of AlSi17Cu alloy in the process of squeeze casting were investigated, aiming to provide theoretical support for optimizing the processing conditions of aluminum alloy castings in industrial production. A 200 kN hydraulic press was used to apply three different extrusion pressures of 70 MPa, 100 MPa and 130 MPa for squeeze casting of AlSi17Cu alloy, and the analysis of the microstructure of the alloy was carried out, and the tensile properties, hardness and other indexes were comprehensively determined. The results show that the increase of extrusion pressure has a significant effect on the microstructure of the alloy, especially in the pressure range of 70 MPa to 130 MPa, the size and distribution of primary Si particles and eutectic Si show significant changes. When the extrusion pressure is increased from 70 MPa to 130 MPa, the diameters of the primary Si particles are reduced by 28.4%, the sizes of the eutectic Si particles are reduced by 50.3%, and the grain size of the α-Al phase also decreases by 18.3%. The significant refinement of microstructure contributes to the improvement of the comprehensive mechanical properties of AlSi17Cu alloy. The increase of extrusion pressure can significantly enhance the strength and hardness of the alloy, especially when the extrusion pressure is increased from 70 MPa to 100 MPa, the tensile strength of the alloy increases by 13.9%, the yield strength increases by 22.6%, and the elongation and hardness increase by 19.9%and 9.4%, respectively. However, when the extrusion pressure is further increased to 130 MPa, the tensile strength and elongation decrease slightly, although the yield strength and hardness remain high. This suggests that the increase in extrusion pressure does not enhance all mechanical properties of the alloy linearly, and the ductility of the alloy decreases when the extrusion pressure is above a certain critical pressure.

       

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