不同载荷和时间下真空热处理SDC81钢的磨损行为研究

    Study on Wear Behavior of Vacuum Heat-treatment SDC81 Steel under Different Loads and Time

    • 摘要: 在室温条件下,研究了真空热处理后的SDC81冷作模具钢在20、50及100 N载荷下不同时间的摩擦磨损性能,同时在100 N-2 h的极端条件下比较了干摩擦与油润滑的摩擦磨损性能。采用摩擦实验机进行实验,使用光学轮廓仪、光学显微镜 (OM) 、扫描电镜(SEM)和能谱仪(EDS)分别对磨损体积、磨损率、显微组织和磨痕形貌进行了分析。结果表明:实验中存在的磨损机制包括磨粒磨损、粘着磨损、氧化磨损。由于载荷和时间的增加,磨损机制从磨粒磨损到磨粒磨损及轻微粘着磨损,最后为重度粘着磨损、磨粒磨损及氧化磨损。不同载荷下的摩擦过程中均存在磨粒磨损,随着载荷和时间增大氧化加剧,氧化磨损机制的作用变大。磨损体积随着载荷和时间的增大而增加,磨损率随着载荷和时间的增加而降低,氧化膜的形成对降低磨损率起到关键作用。100 N-2 h下的油润滑较干摩擦而言相对滑动距离明显减少,磨损率大大降低,磨损体积约为干摩擦的1%,起到良好的润滑作用。

       

      Abstract: The friction and wear properties of SDC81 cold working die steel after vacuum heat treatment under 20, 50 and 100 N loads for different time were studied at room temperature. At the same time, the friction and wear properties of dry friction and oil lubrication were compared under the extreme conditions of 100 N for 2 h. Friction tester was used to carry out the test, and the optical profiler, optical microscope(OM), scanning electron microscope(SEM) and energy dispersive spectrometer (EDS) were used to analyze the wear volume, wear rate, microstructure and different wear scar morphologies. The results show that the wear mechanisms in the test include abrasive wear, adhesive wear and oxidative wear. Due to the increase of load and time, the wear mechanisms from abrasive wear to abrasive wear and slight adhesive wear are finally severe adhesive wear, abrasive wear and oxidative wear. Abrasive wear exists in the friction process under different loads. With the increase of load and time, the oxidation intensifies and the effect of oxidation wear mechanism becomes larger. The wear volume increases with the increase of load and time, and the wear rate decreases with the increase of load and time. The oxidation wear mechanism plays a key role in reducing the wear rate. Compared with dry friction, the relative sliding distance of oil lubrication at 100 N for 2 h is significantly reduced, and the wear rate is greatly reduced. The wear volume is about 1% of the dry friction, which plays a good lubrication effect.

       

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