工艺参数对电弧增材制造镁合金组织和性能的影响

    Effect of Process Parameters on Microstructure and Properties of Magnesium Alloy Produced by Wire Arc Additive Manufacturing

    • 摘要: 研究了镁合金电弧增材制造的工艺参数(焊接电流、焊接速度、送丝速度、层间温度)对电弧沉积件抗拉强度的影响规律,对典型工艺参数下沉积体的组织与性能进行了分析。结果表明:在本文参数范围内,电弧增材制备镁合金件的强度会随着焊接电流和焊接速度的提高均先增大后减小,焊接电流过大,组织中形成粗大晶粒,而焊接速度过快会在组织内形成大量气孔;送丝速度对抗拉强度的影响呈正相关,送丝速度的提高有助于缓解熔池过热,细化组织;层间温度对强度的影响并不明显。沉积件不同区域的组织存在明显差异,底部以粗大的柱状晶为主,中部组织为等轴晶组织,而顶部圆弧区为枝晶组织,组织的差异造成了硬度分布的不均匀。

       

      Abstract: The influence of process parameters(welding current, welding speed, wire feeding speed, interlayer temperature) on the tensile strength of wire arc additive manufacturing magnesium alloy was studied, and the microstructure and properties of the deposited part under typical technological parameters were analyzed. The results show that in the parameter range of this paper, with the increase of welding current and welding speed, the strength of magnesium alloy parts increases at first and then decreases. If the welding current is too big, coarse grains are formed in the structure, while the welding speed is too fast, a large number of pores are formed. The wire feeding speed has a positive correlation with the tensile strength, the increase of wire feeding speed helps to reduce the overheat degree of the weld pool and refines the microstructure. The effect of interlayer temperature on the strength is not obvious. There are obvious differences in different areas of the deposited part. The bottom is mainly composed of coarse columnar crystal, the middle structure is equiaxed crystal structure, and the top arc area is dendrite structure. The difference of microstructure results in uneven distribution of hardness.

       

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