管道自动焊接机器人控制系统研究

    Research on Control System of Pipeline Automatic Welding Robot

    • 摘要: 在陆地、海洋的油气管道铺设过程中大量应用管道焊接。在施工过程中,手工焊及半自动焊效率低、工作强度大而且无法保证焊接质量。为了解决上述问题,提出一种基于STM32为控制核心,以Modbus协议为系统通信网络的管道自动焊接机器人控制系统,实现了数字化焊接电源、角度传感器、运动控制、数据采集等功能单元的一体化协同控制。介绍了控制系统的手控器、主控单元、数据采集处理单元的硬件设计和软件实现。采用P-GMAW进行焊接试验,结果表明,焊接机器人控制系统构成和控制策略合理有效,焊接效率高,焊缝成形良好。

       

      Abstract: Pipeline welding is widely used in the laying of oil and gas pipelines on land and sea. In the construction process, manual welding and semi-automatic welding have low efficiency, high work intensity, which cannot guarantee welding quality. In order to solve the above problems, a pipeline automatic welding robot control system with STM32 as the control core and Modbus protocol as the system communication network was proposed to realize the integrated coordinated control of digital welding power supply, angle sensor, motion control, data acquisition and other functional units. The hardware design and software implementation of the control system’s hand controller, main control unit, data acquisition and processing unit were introduced. P-GMAW was used for welding experiments, and the results show that the composition and control strategy of the welding robot control system are reasonable and effective, the welding efficiency is high, and the welding seam is well formed.

       

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