View Cast软件在大型铸钢件铸造工艺设计中的应用
Application of View Cast Software in Design of Casting Process for Large Scale Steel Casting
赵竹青1, 何斌锋1,2, 米国发2
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作者单位:(1.西安文理学院 机械电子工程系,陕西 西安 710065;2.河南理工大学,河南 焦作 454000)
中文关键字:铸钢齿轮; 冒口; 浇注系统; 模拟
英文关键字:cast steel gear; riser; gating system; simulation
中文摘要:以大型铸钢齿轮为例,介绍了利用View Cast软件进行铸造工艺设计的新方法。首先根据裸件的凝固时间和热节数计算出冒口尺寸和数目,然后对铸件及其冒口进行凝固计算,根据计算结果优化得出最佳的补缩系统。然后进行浇注系统的设计计算,并对铸件的充型凝固过程进行了计算,计算结果表明该铸造工艺能平稳地进行充型,补缩系统能有效补缩凝固过程中所需要的金属。
英文摘要:Taking a large scale cast steel gear as example, the View Cast software was introduced to design the casting process. After the dimensions and numbers of the risers were determined based on the solidification time and the number of hot spots, the optimal feeding system was obtained. Finally, the gating system was designed, and the filling process and solidification process was simulated. The results show that the casting process can ensure mold to be filled smoothly and the feeding system can effectively feed the casting.